Lightweight Plastic Mirrors Developed by UniSA Poised to Cut Solar Thermal Energy Costs by 40%

By: | May 22nd, 2025

Image Credit: Pixabay

A New Approach to Solar Energy

Researchers at the University of South Australia (UniSA) have developed a breakthrough in solar thermal technology—lightweight plastic mirrors that can significantly lower the cost of harnessing solar energy. These innovative mirrors promise to cut the overall costs of solar thermal energy systems by as much as 40%.

The Problem with Traditional Glass Mirrors

Traditional heliostats—mirrors used to reflect and concentrate sunlight onto a central receiver—are typically made from glass. While effective, they are heavy, fragile, and expensive to install and maintain. The high weight demands strong support structures and increases transportation costs, all of which drive up the price of solar thermal energy.

The Polycarbonate Mirror Advantage

The new mirrors developed at UniSA are made from polycarbonate plastic, making them far lighter and more durable than glass. This design reduces the need for heavy support structures, simplifies installation, and lowers overall system costs. Additionally, the mirrors are coated with a high-reflectivity film to ensure they perform just as well as their glass counterparts.

Collaboration and Real-World Testing

The project is a joint effort between UniSA and Precision Components, a manufacturer with a background in automotive parts. Together, they’ve established a test site in northern Adelaide featuring 25 heliostats and a 16-meter-tall solar tower. This real-world setup allows the team to refine the mirror technology under actual operational conditions.

Global Impact and Future Potential

As the world transitions toward renewable energy, technologies like UniSA’s plastic mirrors could play a critical role in making solar power more affordable and accessible. Countries with high solar potential—such as India, Australia, and parts of the Middle East—stand to benefit most from this cost-effective innovation.

Nidhi Goyal

Nidhi is a gold medalist Post Graduate in Atmospheric and Oceanic Sciences.

More articles from Industry Tap...