Eco-Friendly Plastics Born from Bacteria Could Outperform PET

By: | October 4th, 2025

Image Courtesy: DALL·E

Rethinking Plastics for a Greener Future

For decades, plastics have been essential in modern life, but their reliance on fossil fuels and resistance to degradation have created a global waste crisis. Traditional materials like PET, widely used in bottles and packaging, can linger in the environment for centuries. In search of a greener alternative, researchers have now turned to bacteria to produce a next-generation plastic that is both stronger and more sustainable.

Engineering Microbes for Cleaner Production

A team from Kobe University in Japan has successfully engineered E. coli bacteria to transform simple sugars into a compound called 2,5-pyridinedicarboxylate (PDCA). This molecule contains nitrogen in its structure, which not only enhances the strength of the resulting plastic but also makes it more eco-friendly. Unlike conventional production methods that generate toxic byproducts, this biological pathway yields PDCA with remarkable efficiency and virtually no waste. By avoiding unstable chemical intermediates, the scientists created a cleaner and more reliable process.

Overcoming Scientific Hurdles

The researchers faced challenges along the way, including the production of hydrogen peroxide during one reaction, which threatened to deactivate a key enzyme. By carefully adjusting the conditions and neutralizing the unwanted compound, they ensured that the bacteria continued producing PDCA at high yields. Their approach delivered results more than seven times better than previous methods, setting a new benchmark for bio-based plastic production.

Toward a Sustainable Plastic Economy

This breakthrough demonstrates how biotechnology can reshape the future of materials. By starting with renewable resources such as glucose, scientists are creating plastics that can match or even surpass the strength of traditional PET while reducing environmental harm. Although scaling up the process to industrial levels will take further innovation, the work highlights a clear path toward sustainable, waste-free plastic manufacturing.

Nidhi Goyal

Nidhi is a gold medalist Post Graduate in Atmospheric and Oceanic Sciences.

More articles from Industry Tap...